Manufacturing shop floor | Strip thickness, mm | Strip width, mm |
Slitting line No.1 | 0,3 – 3,0 | 36 – 1500 |
Slitting line No.2 | 0,3 – 2,0 | 9 – 650 |
Steel strip from hot-rolled coils as per GOST R 52246-2004.
Price:
Strip types
Galvanized steel strip GOST R 52246-2004 is produced of following types:
1) By coating type:
• ГЦ – zinc coating;
• ГЖЦ – zinc-iron coating.
2) By application:
• 220, 250, 280, 320, 350 – for steel profile production;
• 01 – for flat articles production;
• 02 – for cooking and household ware production, bending and lock-joining articles production;
• 03 – for compound profile and stamped articles of extra deep drawing production;
• 04 – for stamped articles of complex drawing production;
• 05 – for stamped articles of extra complex drawing production;
• 06 – for stamped articles of super extra complex drawing production.
3) By manufacturing accuracy;
• А – improved accuracy;
• Б – common accuracy;
• В – high accuracy.
4) Depending on mass of zinc coating strip is classified:
• 60; 80; 100; 140; 180; 200; 225; 275; 350; 450; 600
5) By surface treatment:
• ПС – passivated;
• ПР – oiled;
• ПП – oiled and passivated.
The strip can be produced with crystallization pattern (Н) and minimum crystallization pattern (M), skin-passed НД and МД respectively.
UMC LLC produces galvanized steel strip with sheared edges(HO).
Steel grades
Manufacturer chooses steel grades according to GOST R 52246-2004 in compliance with mechanical properties standards.
Equivalents for steel grades of galvanized strip GOST R 52246-2004 are shown in the following table:
GOST R 52246-2004 | EN 10142:2000 | EN 10147:1991, A1:1995 | ISO 3575:1996 | ISO 4998:1996 |
01 | – | – | 1 | – |
02 | DX51D | – | 2 | – |
03 | DX52D | – | 3 | – |
04 | DX53D | – | 4 | – |
05 | DX54D | – | 5 | – |
06 | DX56D | – | 6 | – |
220 | – | S220GD | – | 220 |
250 | – | S250GD | – | 250 |
280 | – | S280GD | – | 280 |
320 | – | S320GD | – | 320 |
350 | – | S350GD | – | 350 |
Integrated Management System
Hot-dip steel strip as per GOST R 52246-2004 is produced at the slitting line No1. of steel strip shop and at the slitting line No.2 of high-strength packaging strap shop. For ensuring high quality of products the company has developed and implemented an integrated management system (IMS), confirmed by the compliance certificate. The certificate confirms that Galvanized steel strip GOST R 52246-2004 is produced in accordance with the requirements of GOST ISO 9001-2011 (ISO 9001:2008), GOST R 54934-2012 (OHSAS 18001:2007), GOST (ISO 14001:2004).
Surface quality
Galvanized strip is made of coils as per GOST R 52246-2004 with coating quality, meeting the standards of coating groups 1 and 2 written in GOST 9045-93 and GOST 16523-97. Zinc coating can be covered both on cold-rolled and hot-dip strip. Upon a mutual agreement, surfaces of galvanized steel strip can be differentially coated.
Testing methods
Surface quality control is carried out by visual inspection without use of magnifying optical tools. Size control test are carried out in accordance with GOST 26877-2008.
Tests are carried out at supplier’s place on samples in accordance with the following table:
Testing method | Number of samples | Sample width, mm | Sample length, mm | Testing standards |
Coating mass determination | 3 | 50 | 50 | GOST R 52246-2004 annex “Г” |
Coating adhesion strength test | 2 | 50 | 150 | GOST 14019 and GOST 4765 |
Tension test | 1 | 30 | 180-300 | GOST 11701 and GOST 1497 |
Erikson test for strip extrusion | 1 | 80-90 | – | GOST 10510 |
Double folded-over joint test | 2 | 150 | 150 | GOST R 52246-2004 annex “В” |
Flatness, camber test and other static, nondestructive and destructive tests can be carried out on customer’s requirement.
Dimentions
UMC LLC produces galvanized steel strip GOST R 52246-2004 of following sizes:
Strip thickness, mm | Strip width, mm | Inner coil diameter, mm | Outer coil diameter, mm |
0,25 – 2,0 | 9 – 36 | 300, 500, 600 | 1500 |
0,25 – 3,0 | 36 – 650 | 300, 500, 600 | 1970 |
0,25 – 3,0 | 650 – 1500 | 500, 600 | 1970 |
On customer’s requirements galvanized steel strip GOST R 52246-2004 can be produced in accordance with CR strips size ranges as per GOST 503-81 and GOST 19904-90.
Mechanical properties
Mechanical properties of galvanized steel strip as per GOST R 52246-2004:
Product grade | Tensile strength, σв, N/mm2 | Yield tensile point σ0,2, N/mm2 | Percentage of elongation δ4, % for strip width, mm, not less than | Plastic anisotropy coefficient R90 | Strain-hardening coefficient n90 | |
above 0,7 to 1,5 inc | above 1,5 to 2,0 inc | |||||
2 | 270-500 | – | 22 | – | – | – |
3 | 270-420 | – | 26 | 28 | – | – |
4 | 270-380 | max 260 | 30 | 32 | – | – |
5 | 270-350 | max 220 | 36 | 38 | 1,6 | 0,18 |
6 | 270-350 | max 180 | 37 | 39 | 1,9 | 0,21 |
220 | min 300 | min 220 | 20 | 20 | – | – |
250 | min 330 | min 250 | 19 | 19 | – | – |
280 | min 360 | min 280 | 18 | 18 | – | – |
320 | min 390 | min 320 | 17 | 17 | – | – |
350 | min 420 | min 350 | 16 | 16 | – | – |
Types of packing
Packing of finished products is carried out in accordance with the requirements of GOST 7566-94, GOST 503-81 and schemes agreed with customer on. On customer’s request to strip packing in accordance with GOST 503-81, bottom coil is wrapped in polypropylene film (in accordance with GOST 503-81). Coils for railway shipment shall be packed in metal boxes in accordance with GOST 503-81. Packing can be done both on vertical and horizontal axis.
Vertical axis packing
Coils from slitting line are wound on a coiler with plastic or metal strap on forming. If a strip width is less than 50 mm, there shall be at least one strapping through an inner coil diameter, packaging an inner end of the strip.
Strip coils with wooden fillers between are put together in piles. Strips wound on single coilers can be laid without fillers between the coils.
In accordance with the scheme strips are wrapped in packing paper or film and strapped to a pallet by 4 packaging steel straps. To prevent from frontal surface deformation plastic pallets are put under packaging seals. Depending on a packing scheme products can be packed in paper or metal box.
Horizontal axis packing
Required number of strip coils with marking tags are laid on a pallet and strapped to each other by one or two radial packaging steel straps (through inner diameter).
Strip coils are set with wooden fillers. Strips wound on single coilers can be set without fillers between the coils.
In accordance with the scheme strips are wrapped in packing paper and strapped to a pallet by 2, and not less than 4 on forming, radial packaging steel straps.
Описание
Одним из наиболее востребованных на рынке видов плоского проката является лента оцинкованная, часто также именуемая штрипс оцинкованный или полоса. Для изготовления данного вида продукции холоднокатаный прокат в рулонах покрывают цинком. Нанесение защитного покрытия позволяет увеличить коррозийную стойкость и продолжительность срока эксплуатации металла. Для облегчения веса конструкций и увеличения гибкости изделий в оцинкованной ленте могут делать специальные отверстия – производят перфорирование. Производители ленты из оцинкованной стали выпускают преимущественно неперфорированную оцинкованную ленту.
Область применения
Обычная (неперфорированная) стальная оцинкованная лента находит применение в таких сферах как:
Упаковка продукции – упаковочная или бандажная лента.
Производство строительных конструкций – профиля для фасадов, под гипсокартон и для строительных конструкции ферм и каркасов, в том числе для теплиц и крепления поликарбоната, внешней и внутренней отделки помещений, изготовления отливов и откосов.
Изготовление защитных элементов и корпусов, в том числе таких как рукава металлические (для защиты кабелей от механических повреждений), изделий для заземления.
Производство штрипса перфорированного ориентировано на изготовление таких видов продукции как лента монтажная, крепежная, изготовления крепежных изделий, в том числе для крепления оцинкованных профилей.